Electrode comparison
E308L vs E316L
E316L adds 2–3% molybdenum for chloride and pitting resistance. Without chlorides in the service environment, E308L does the same job for less money.
E308L vs E316L at a glance
| E308L | E316L | |
|---|---|---|
| AWS specification | AWS A5.4/A5.4M | AWS A5.4/A5.4M |
| Process | Stick (SMAW) | Stick (SMAW) |
| Form | Covered electrode | Covered electrode |
| Tensile strength (min) | 75 ksi | 70 ksi |
| Yield strength (min) | 45 ksi | 40 ksi |
| Elongation (min) | 35% | 30% |
| Impact toughness | Not required; austenitic deposits stay tough to cryogenic temperatures | Not required; austenitic deposits remain tough at low temperature |
| Polarity | DCEP, AC | DCEP, AC |
| Positions | Flat, Horizontal, Vertical, Overhead | Flat, Horizontal, Vertical, Overhead |
| Penetration | Shallow to medium | Shallow to medium |
| Deposition rate | Medium | Medium |
| Coating / core | Lime-titania (-16) | Lime-titania (-16) |
| Slag | Self-lifting, brittle, must be removed completely between passes | Self-lifting, remove completely between passes |
| Shielding gas | None — self-shielding | None — self-shielding |
| Storage | Keep dry. Stainless coatings pick up moisture and cause porosity and worm tracks. | Dry storage; rod oven at 250–300 °F (120–150 °C) after opening. |
| Primary use | Food, dairy and beverage equipment | Marine and offshore stainless fabrication |
Which should you use?
The only meaningful difference is molybdenum. E316L carries 2 to 3% of it, which substantially improves resistance to pitting and crevice corrosion in chloride environments — seawater, de-icing salt, bleaching chemicals, many food processing washes. E308L has none. Match the filler to the base metal: E308L on 304/304L, E316L on 316/316L. Using E316L on 304 works but costs more; using E308L on 316 gives up exactly the corrosion resistance the base metal was specified for.
Choose E308L when
- Type 304 and 304L base metal
- Indoor, non-chloride service
- Architectural and general stainless fabrication
Choose E316L when
- Type 316 and 316L base metal
- Marine, coastal and offshore exposure
- Chemical, pharmaceutical and pulp-and-paper process equipment
Amperage compared
| Diameter | E308L | E316L |
|---|---|---|
| 3/32 in (2.4 mm) | 40–80 A | 40–80 A |
| 1/8 in (3.2 mm) | 65–110 A | 65–110 A |
| 5/32 in (4.0 mm) | 95–150 A | 95–150 A |
| 3/16 in (4.8 mm) | 130–190 A | 130–190 A |
Ranges are typical starting points. Diameters listed for only one electrode are shown as — for the other.
E308L vs E316L — common questions
Can I use E308L on 316 stainless?
Mechanically yes, but the weld will lack the molybdenum that gives 316 its chloride resistance. In a corrosive environment the weld becomes the first thing to pit.
Is E316L stronger than E308L?
No — E316L's minimum tensile is slightly lower at 70 ksi against 75 ksi. Its advantage is corrosion resistance and elevated-temperature creep strength, not room-temperature strength.
Is E316L worth the extra cost on 304?
Usually not. If chlorides are not present, E308L performs identically in service. Pay for molybdenum when the environment calls for it.
Full specifications
E308L
AWS A5.4/A5.4M
E308L is the standard stick electrode for welding 304 and 304L stainless, with a low 0.04% maximum carbon that protects against intergranular corrosion.
E316L
AWS A5.4/A5.4M
E316L adds 2–3% molybdenum for pitting and chloride resistance, making it the electrode for 316/316L marine, chemical and pharmaceutical work.