Electrode comparison
E6013 vs E7024
E6013 is the light-duty all-position rutile rod; E7024 is the same family loaded with iron powder for flat-position production speed.
E6013 vs E7024 at a glance
| E6013 | E7024 | |
|---|---|---|
| AWS specification | AWS A5.1/A5.1M | AWS A5.1/A5.1M |
| Process | Stick (SMAW) | Stick (SMAW) |
| Form | Covered electrode | Covered electrode |
| Tensile strength (min) | 60 ksi | 70 ksi |
| Yield strength (min) | 48 ksi | 58 ksi |
| Elongation (min) | 17% | 17% |
| Impact toughness | Not required by AWS A5.1 for this classification | Not required by AWS A5.1 for this classification |
| Polarity | AC, DCEP, DCEN | AC, DCEP, DCEN |
| Positions | Flat, Horizontal, Vertical, Overhead | Flat, Horizontal fillet |
| Penetration | Shallow to medium | Shallow |
| Deposition rate | Medium | Very high |
| Coating / core | High-titania (rutile) potassium | Iron-powder titania, roughly 50% iron powder |
| Slag | Heavy, self-lifting, leaves a smooth bead face | Very heavy, usually peels off in one strip |
| Shielding gas | None — self-shielding | None — self-shielding |
| Storage | Keep dry at room temperature. A sealed container or a warm cabinet is enough — no rod oven required. | Dry room-temperature storage; no oven required. |
| Primary use | Sheet metal and thin-wall tubing where burn-through is the risk | Long horizontal fillet welds on heavy plate |
Which should you use?
Both are rutile electrodes with easy arcs and heavy, self-lifting slag, but they are built for different jobs. E6013 is a 60 ksi all-position rod with shallow penetration, aimed at thin material and light fabrication. E7024 is a 70 ksi rod with roughly 50% iron powder, restricted to flat and horizontal fillets, aimed at laying a lot of metal quickly on heavy plate. They rarely compete for the same joint.
Choose E6013 when
- Thin sheet, tube and light fabrication
- Any out-of-position work
- Small machines with limited amperage
Choose E7024 when
- Heavy plate fillets in the flat position
- Production welding on positioned parts
- Joints needing 70 ksi and fast fill
Amperage compared
| Diameter | E6013 | E7024 |
|---|---|---|
| 1/16 in (1.6 mm) | 20–45 A | — |
| 5/64 in (2.0 mm) | 25–60 A | — |
| 3/32 in (2.4 mm) | 45–90 A | 100–145 A |
| 1/8 in (3.2 mm) | 80–130 A | 140–190 A |
| 5/32 in (4.0 mm) | 105–180 A | 180–250 A |
| 3/16 in (4.8 mm) | 150–230 A | 230–305 A |
| 7/32 in (5.6 mm) | — | 285–375 A |
Ranges are typical starting points. Diameters listed for only one electrode are shown as — for the other.
E6013 vs E7024 — common questions
Can E7024 be used on thin metal?
Poorly. Its smallest common diameter still runs at high amperage, and it is a flat-position rod. E6013 in a small diameter is the right choice for thin material.
Is E7024 harder to run than E6013?
No — if anything it is easier, because the deep crucible holds arc length for you. The restriction is position, not difficulty.
Do they use the same slag system?
Both are titania-based. E7024's slag is considerably heavier because of the iron powder loading, and it usually peels off in one strip.
Full specifications
E6013
AWS A5.1/A5.1M
E6013 is the easy-starting rutile rod for thin steel and light fabrication — soft arc, shallow penetration and the best bead appearance of the 60-series.
E7024
AWS A5.1/A5.1M
E7024 is a heavy iron-powder drag rod for flat and horizontal fillets only — the fastest-depositing common stick electrode, sometimes called a jet rod.